Trimitsis Woodworking Weblog
  • About
  • Contact
  • Travels with Musti

History versus gravity

Posted on 23 November 2010

We’ve recently started work on the temporary stabilization of a lovely 1840 Greek Revival carriage house near Boston, MA.  When I was first asked to look at the project over the summer, the building was substantially out of plumb.  When we started work last week, the condition of the building was becoming alarming.

Greek revival carriage house leaning to the right

 

The building had been leaning considerably to the right; now it had pitched over further, and seemed to be tipping backwards as well.  We set up a plumb line as a reference mark to allay our fears that it was moving further by the hour.

Plumb line on leaning carriage house

 

Among the carriage house’s many woes, the floor framing system, sill, and foundation had all failed on the right and rear sides of the building.  Critters and fungi had also taken their toll on many of the post bottoms.

Rotten framing inside old carriage house

 

After doing some exploratory demolition to assess the extent of damage, we installed temporary cross-bracing front and rear.

Temporary cross-bracing stabilizing old carriage house

 

With these confidence-builders in place, we dug and formed six footings that would give us the Archimedean platform to help prop the building up.

Footing form for temporary bracing in old carriage house

 

Footing forms for temp support in old carriage house

 

Tomorrow’s Thanksgiving, so we pour concrete Friday morning.  With any luck, new posts and beams start to go up on Monday.

Categories: Structural work, Uncategorized

Tagged: carriage house, footings, structural work

0 Comments

The walnut saga

Posted on 18 November 2010

We recently finished a renovation in Brookline, MA, in a generally worker-friendly building:  there was air conditioning and heat at the appropriate times, and, since we were working in a penthouse unit, an excellent view.  The building had only one dammit feature, which will become relevant later in the story.

The architect we worked with, Carol Marsh of Helios Design Group, did her job perfectly:  she designed a beautiful space, and left the details of execution to us.  Perhaps the most challenging detail of the kitchen was a ten-foot-long walnut counter, supported at one end by cabinets and at the other end by a single leg.

The fun started early, as it turned out that stock of sufficient length was not common.  Highland Hardwoods in Brentwood, NH, turned out to be the only place in Eastern New England with long 8/4 walnut.  They had exactly three boards, all of which went into the glue-up.

walnut boards in a woodshop being glued into a tabletop

 

The glue-up went well, but we were surprised by how torsionally flexible this massive slab turned out to be.  This led to the second complication, as the architect and clients were strongly opposed (legitimately so) to any kind of visible apron or stretcher to reinforce the leg, out of concern that it would spoil the clean lines of the counter.

We needed a way to stiffen the outer edge of the table, and steel, the woodworkers’ best friend, came to the rescue.

Steel plate with square tubing welded in the middle

 

We welded 1″ square tubing to a modified length of heavy 4″ C-channel, and mortised the back of the counter and the top of the leg to receive it.

Walnut tabletop with mortise for steel plate

 

Steel stiffener installed on back of tabletop

 

Walnut leg mounted on steel stiffener

 

Everything had gone fairly smoothly up to this point, so we figured that our luck was up.  The one shortcoming of the building we were working in was its tiny elevator, coupled with its narrow stairwell.  And the fact that we were working on the 9th floor.

We had measured the stairwell ahead of time, and the conclusion was that the counter would either just fit, or just not.  Four of us stripped down to t-shirts and prayed to the god of spatial relations.

Moving tabletop up a narrow stairwell

 

It fit.  But it turned out that the stairwell was not to be our downfall.  Once we got the counter into place, with sunshine streaming through the skylights, we realized that there was a blemish in the finish.

Finish flaw in walnut tabletop

 

The problem was subtle, but once seen became painfully hard to ignore.  We had finished the top with wash coats of garnet shellac, followed by a water-borne top coat (EM 2000 from Target Coatings).  There was a very visible lap mark in the shellac layer that crossed perpendicular to the grain (though it was nearly invisible when the grain was parallel).

Back down the stairs.  Refinish.  And back up the stairs.

Moving tabletop up a narrow stairwell again

 

2 men carrying a tabletop up a narrow stairwell, at the top

 

The top!

And finally, a completed installation:

Walnut table installed in kitchen

 

Categories: Uncategorized

Tagged: Brookline, screw-ups, stairs, steel, table, walnut

0 Comments

Rotational symmetry

Posted on 3 November 2010

After years of threatening to do so, we’ve finally launched ourselves beyond the realm of planar symmetries.  We found a lovely old Powermatic #90 lathe (born in 1971) that we purchased from a machine dealer (and upstanding fellow, by all appearances) named Mike Savoie.

Powermatic Model 90 lathe

 

Evan, who helped to catalyze the purchase, put our newest chunk of cast iron through its first paces .

Man turning spindle on Powermatic lathe

 

Evan turning 2
Categories: Shop work

Tagged: lathe, Powermatic 90, shop, turning, woodworking

0 Comments

   Newer entries »

Trimitsis Woodworking

  • Please visit us

Categories

  • Annals of Forensic Carpentry
  • Architectural photography
  • Before and after
  • Building science
  • Details
  • Dorchester
  • entomology
  • Found
  • History
  • Seen
  • Shop work
  • Structural work
  • trade secrets
  • Uncategorized
  • victorian
  • vintage

Return to top

© Copyright 2014